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AutoForm-Incremental

Software for

Die Tryout and Validation of Complete Stamping Process

AutoForm-Incremental simulation software is specialized for accurate die tryouts and final validation of the complete stamping process. It incorporates highly advanced technology to address the sheet metal forming industry’s springback problems, and it is the most widely used tryout software in the automotive industry today.

AutoForm-Incremental simulates all steps in the forming process, efficiently and with easy user set-up:

Gravity

Binder wrap

Draw

Automatic part positioning when changing tools between two operations

Trim

Secondary forming operations – restrike, flanging, hemming

Springback – after each forming or cutting operation, and at the end of the forming process

NEW! Accurate calculation of tool forces

NEW! Improved drawbead modelling by consideration of the uplift force in the binder model and the possibility of variable drawbeads definition

NEW! Improved constrained springback calculation by simulation of supporting pins

NEW! Increased accuracy potential by the new material law Banabic 2005

AutoForm-Incremental is the first and only software that combines the best solution techniques – using either a full shell or a bending-enhanced membrane, as appropriate – producing accurate simulation results of the entire forming process quickly enough for practical use in industry.

AutoForm-Incremental's structured approach for input and output data reflects the toolmaker’s philosophy and the reality of the process workflow in the press shop.

Cover Photo: AutoForm-Incremental - Courtesy of Audi

AutoForm-Incremental’s many technological innovations make the software:

Fast and reliable – accurate incremental tryout results are available in only 10 to 120 minutes for most sheet metal parts (about 10 times faster than prior generation software, with the same accuracy level).

Intuitive and practical – the software is easy-to-use for die face designers, die makers and tooling, stamping and manufacturing engineers.

Cost-efficient – expensive computer hardware and FEA expertise are not required.

AutoForm-Incremental tryout results include all factors required to analyze and optimize the entire sheet metal forming process:

Splits and wrinkles

Thickness and strain distribution

Forming Limit Diagram (FLD)

Blank draw-in

Zebra analyses for checking outer surface panel quality

Skid and impact lines

Free springback between operations, and clamped springback in a measurement device

Springback evaluation – whether relative to a reference geometry or part geometry, in a press or vehicle coordinate system

 
 

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